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        Faculty, Supply Chain Management

        Supply chain professor: Coronavirus is more than a global health issue

        May 24, 2020

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        鈥淏ottom line is鈥攏obody knows how this will all pan out. But one thing is certain鈥攖hese changes will have lasting impacts on existing supply chain strategies. And that鈥檚 a good thing.鈥

        The coronavirus outbreak鈥攃oming on the heels of last year鈥檚 Chinese tariffs鈥攈as thrown yet another wrench into the already delicate relationship between U.S. companies and their Chinese supply chain networks.

        Glenn Richey, the Raymond J. 91看片 Eminent Scholar and Professor in Supply Chain Management in Auburn University鈥檚 91看片, discusses what this latest development might mean for the strategic readjustment of supply chains across the global business landscape.

        What are some of the biggest concerns facing U.S. businesses as a result of the coronavirus outbreak鈥攊n particular, the potential impact on critical supply chains?

        To begin with, I find it interesting that some business leaders are floating out statements that attempt to minimize their exposure. Claims of 鈥渘o disruptions鈥︹ can鈥檛 possibly be true. Perhaps they can鈥檛 quantify those inevitable disruptions yet, but they exist, and will soon become material鈥攊f they haven鈥檛 already.

        gThe impacts are inevitable for any company sourcing either goods or services out of China, although they will vary from company to company. The underlying, inescapable factor is that these companies incorporate China into their supply chains for a reason, and that reason is typically cost. Chinese manufacturers succeed primarily because of their extraordinary efficiencies, which translates into lower costs. The value of their operations鈥攂e they product manufacturing, assembly or services鈥攁re high efficiency-based. Processes are very tightly cost-optimized, and margins are thin.

        Haven鈥檛 we encountered these same supply chain issues with China before, when U.S. companies had to adjust their sourcing networks last summer because of the tariffs? Does that experience make these new concerns easier to deal with?

        One might think, and to a certain extent, that may be true for those companies who learned the lessons presented to them鈥攈opefully they found multiple sourcing options. But to a certain extent, these issues are different.

        How so? What makes the current coronavirus different from the tariff considerations U.S. companies have already been forced to deal with?

        Companies can pay a tariff鈥攖hey can鈥檛 simply pay away a virus. So, the biggest difference is the level of uncertainty鈥攖he ability to gauge the possible outcomes. With the tariffs, there were fairly clear-cut options鈥攖he level and scope of the trade issues were primarily political decisions. This is different in that there are many more factors at play beyond politics鈥攈ow wide the infection will spread, how long the disruptions will last, the impact on in-country manufacturing operations, the practical viability of securing alternative sources of products and services to take up the slack. There are a whole host of both short- and longer-term impacts in play this time around.

        We assume these short- and long-term impacts require different remedies, different decisions鈥攈ow can companies decide which way to go?

        They need to do both, and there are only so many options in the short term. As the tariff issue showed us, it isn鈥檛 that easy to simply turn to other sources for many products and services. Even if you could, these kinds of pivots wreak havoc on critical supply chains, adding costs and time delays to the equation. But the bigger issue is availability鈥攖here isn鈥檛 a ton of plant capacity just sitting out there ready to be turned on. In the case of the tariffs, many U.S. companies turned to suppliers in Vietnam, for example. But many suppliers in Vietnam said, 鈥淲e鈥檙e full. We don鈥檛 have the capacity to fill new orders right now.鈥

        What about the long-term decisions鈥攚hat can companies do to ensure their exposure to China is minimized going forward?

        Savvy business leaders are weighing their options鈥攑articularly regarding products and services that are sole-sourced from China. There鈥檚 an analogy with what Amazon is doing with its distribution centers鈥攂uilding product distribution facilities closer to where their demand is to fulfill their next-day and same-day delivery promises. But in this case, it isn鈥檛 time they are seeking, its local and regional availability of manufacturing and assembly operations. This move to 鈥渘ear-sourcing鈥 requires an initial capital outlay, but the payback can be significant in terms of reducing supply chain risk over the longer term.

        What countries or regions are being considered鈥攁re they all in the Far East or are there other areas?

        Certainly, some of these are in the Far East鈥擟hina isn鈥檛 the only country in the region known for high-efficiency, low-cost manufacturing. But not all decisions are based on cost alone. Quality is also a key concern, and with higher quality comes added costs. South Korea, for example, has a vast array of high-efficiency manufacturers, but costs are significantly higher there, primarily due to the cost of high-skilled labor required to produce that higher quality.

        Over the longer term, companies are looking to parts of Africa and South America for alternative sources as companies on these two continents ramp up manufacturing operations of their own. But this takes time, and the capacity simply isn鈥檛 there yet.

        What can business leaders do, if anything, to expand manufacturing and sourcing operations into these areas more quickly?

        The most important thing they can do is to commit resources to training employees in these areas. Without a skilled workforce, these areas can鈥檛 become reliable sources of supply. It is a huge, long-term commitment, but it has the potential to pay off over time.

        What about North America, in particular, the U.S.? Commerce Secretary Wilbur Ross was recently quoted as saying that the coronavirus outbreak could be positive for U.S. manufacturing鈥攄o you see that happening?

        There could be some of that on a small scale, but I think Mexico would be a more likely beneficiary鈥攊f that鈥檚 even the right word. The new United States-Mexico-Canada Agreement will remove a significant number of economic and strategic risks of shifting sourcing to Mexico. They also have the skilled workforce necessary for many of the products built in China, and costs are much lower there than they would be in the U.S. Plus, there鈥檚 already a robust, efficient transportation system in place between the two countries.

        What about the transportation sector itself, what impacts do you see there from the coronavirus outbreak?

        One of the impacts of the suspension of passenger flights in and out of China is the corresponding reduction in the freight that typically goes with those flights鈥攖hese planes don鈥檛 just carry people and their luggage. Delta, for example, doesn鈥檛 have any dedicated cargo aircraft, yet it carries tons of cargo in the holds of its passenger jets. The vast cargo capacity of today鈥檚 large jets鈥攖he Boeing 777-300ER can carry more than 20 metric tons in addition to a full load of 400 passengers鈥攎eans this freight will now need to be shipped via dedicated cargo flights.

        But the impact of the coronavirus on freight transport doesn鈥檛 stop there. To maximize efficiency and costs, freight carriers work hard to make sure their holds鈥攂e they in airliners or ships, for that matter鈥攁re full in each direction. With factories shuttered and shipments out of China down, we can expect imbalances in that equation that can have a significant impact on the bottom line of some freight carriers.

        Looking forward, once the outbreak subsides to the point where commerce begins to r茅sum茅 in and out of China, what other issues do you foresee?

        One impact for China relates to business lost to alternative suppliers鈥攖hat business doesn鈥檛 simply go back to China. In order to secure capacity in a tight supply scenario, companies need to commit to these new suppliers鈥攐ften under long-term contracts. Once that investment in resources and supply chain shifts is made, there might not be compelling reasons to return to China based on previous cost benefits鈥攚hich might no longer exist.

        And then there鈥檚 the impact on ports and customs operations鈥攂oth those going out of China as well as those on the receiving end here in the U.S. and elsewhere. Backlogs of deliveries will likely push those operations beyond their ability to accommodate a surge in product flow, resulting in further product delivery delays.

        Bottom line is鈥攏obody knows how this will all pan out. But one thing is certain鈥攖hese changes will have lasting impacts on existing supply chain strategies. And that鈥檚 a good thing.

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